I decided to get rid of the original core support and crossmember as it wouldn’t fit the bigger radiator I got for free from a BMW X5. I levelled the front, then put the front wings and hood back on and took a lot of measurements. I made temporary wing supports out of wooden blocks, then cut it off where it was welded to the Camaro clip. I need to order up some box section to make the replacement now that I have a plan in my head as to what to do.
I decided to pull the drivers door back off and cut the rotten parts of the bottom skin out. After a while with the grinder, I found the whole bottom of the door was as rotten as a pear. It’s too much to patch in,so I need to get some patch panels. After re-tapping the door hinge mount plates, I hung the door properly and found out the new edge that I made wasn’t as good as I thought. The gap ran out towards the top, and after thinking about it for a while, I cut it out and set about making another new one. The old hood became a sheet metal donor and after a few hours work I had a nice even gap. My self darkening mask had gone flat, so I had to use the old mask and I wasn’t happy with my welds, so I’ve left it to finish another day.